چنانچه مستحضرید در صنایع شیمیایی، کنترل و پایش فرایندهای تولید، نقش اساسی در کیفیت محصول ایفا می کند.لذا در این صنایع سیستم های اتوماسیون و مانیتورینگ صنعتی جزء لاینفک خط تولید محسوب می گردد. شرکت تمام تدبیر در این خصوص پیشنهادات استانداردی در زمینه انتخاب ترانسمیترها و نصب و اجرای سیستم های مانیتورنگ صنعتی، ارائه می نماید. اما نکته حائز اهمیت اینکه ، معمولا تصور پیرامون اتوماسیون در صنایع شیمیایی، اندازه گیری و کنترل کمیاتی نظیر PH می باشد، در حالی که در بسیاری از صنایع شیمیایی اندازه گیری سایر پارامترهای خارج از واکنش نیز نقش اساسی در افزایش کیفیت، بهره وری و مدیریت مصرف انرژی، ایفا می نماید. به عنوان مثال، سیستم مانیتورینگ در خط تولید رنگ پودری را می توان ذکر نمود. در این پروژه کمیات مهم دستگاه، اندازه گیری و ثبت می شود و در صورت بروز حالت بحرانی، فرمان آلارم فعال می شود. همچنین وضعیت آلارم ها بر روی پنلی در کنار دستگاه و همزمان بر روی مانیتور کامپیوتر قابل مشاهده است. در پروژه سیستم مانیتورینگ خط تولید رنگ پودری شامل موارد ذیل بود. این موارد وجه مشترک بسیاری از خطوط تولید در صنایع شیمیایی می باشد :
| – آمپر و دور موتورهای : اصلی اکسترودر، آسیاب، فیدر، کلاسی آسیاب ، الک ، غلطک ، مکنده و… | |
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چنانکه در مثال فوق مشاهده می شود، بیشتر کمیات اندازه گیری شده نقش مستقیم در فرایند ندارند با این حال اندازه گیری و ثبت آنها بسیار حائز اهمیت است.
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بالا بودن ضایعات تولید، خرابی زود هنگام ماشین آلات وتاسیسات،سوختن ناگهانی الکتروموتورها، هدر رفتن انرژی، راندمان پایین و زیانهای ناشی از سهل انگاری پرسنل، از چالشهای مهم واحدهای تولیدی است. سیستم های مانیتورینگ صنعتی، راه حل موثر برای ردیابی و پیش گیری از این موارد می باشد.
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